Embroidering on a cap is one of the most challenging jobs in industrial embroidery business. Due to the construction of this clothing accessory, you need to be particular about the different things that involve in embroidering a cap.
Embroiderers create direct embroideries on caps as well as produce embroidered patches for caps according to the requirements of the clients. Both these forms of embroideries have their set of glitches that embroiderers have to face when decorating a cap.
However, it is more demanding to create direct embroidery on a cap rather than producing the patches. There are many things that you need to take into consideration in order to successfully pull off this job.So If you want to master the art of embroidering a cap, then here are some of the common mistakes that you must avoid while you are doing this job:
1. Using an inappropriate Hooping
Hooping is one of the trickiest parts of embroidering a cap. Often, embroiderers either use wrong hoop or don’t do the hooping properly which results in a bad embroidery. To properly hoop a cap, you first need to buy the right hoop that works with a particular structure of a cap.
Durkee hoop is considered the best hoop for embroidering any type of cap. This hoop can be used in different positions to create stitches on a cap. Working with this hoop is a breeze and you can easily decorate a cap using this hoop.
2. Not Pacing Speed of Your Embroidery Machine
The speed of your embroidery machine significantly affects the outcome of your embroidery work on a cap. Ideally, it is better to keep the speed between 600-750 stitches/minute depending on the artwork that you want to produce on the surface of a cap.
Keep the pace within the basic speed for the first few items in a consignment. This will help you set the right number of stitches per minute for the next items. Pace your embroidery speed as you proceed to the remaining items in a consignment.
3. Missing the Exact Location for Embroidery
Misplaced embroidery is a common occurrence when dealing with a cap work. The tricky hooping and placement glitches can mess with your concentration and you can miss the right spot.
To avoid letting it happen with your job, you should buy an embroidery machine that comes with laser needle marker which will point to the exact spot where you want to do the embroidery. Ultimately, you will get a design on the exact location that your client has asked you.
4. Not Setting the Thread Tension
Setting the thread tension is just as important for embroidery work on a cap as any other thing in this list. Keeping an appropriate thread tension is essential to get a taut and appealing artwork on a cap. If you want to produce a well-defined embroidery on a cap, then you need to regularly check your thread tension and make sure that it is tight enough for the specific type of your embroidery work. Therefore, you should keep an eye on the thread tension in your machine so that you get properly stitched designs on a cap.
5. Not Cleaning Bobbin Regularly
A bobbin plays a significant role in every kind of embroidery work whether you are doing a direct embroidery on a cap or creating iron on embroidered patches for a clothing. An embroidery machine uses two different types of threads to create a design on a surface.
There is top thread that is wound on a spool and there is bobbin thread that is wound on a bobbin and secured inside a bobbin case. The loop between these threads creates the stitches on a surface.
Therefore, it is essential that you keep checking your bobbin for any lint that has settled inside the bobbin. A linty bobbin can seriously affect the thread tension and may spoil the overall design on a cap and make it look clumsy and indistinct.
6. Not Replacing Old Needles with New Ones
The needles of an embroidery machine get bent after a time and they need to be replaced with new ones. Old needles tend to struggle to catch up with the speed of a bobbin case and may affect its performance which in turn causes frequent thread beaks and can also spoil the texture of the cap.
In order to continue getting the right embroidery on a cap, you need to regularly check your needles for any torsion. If the needles look bent, you should replace them with new ones before you start your next job.
7. Not Digitizing the Artwork Properly
Digitizing is as much a part of production process in machine embroidery as any other thing on this list. When producing an embroidery on a cap, it becomes even more important to digitize the artwork sinceyou are dealing with a round surface.
Therefore, you need to set the appropriate variables based on the requirements of a round surface. Make sure the artwork has optimum number of stitches to suit the needs of a cap. Proceed to the production stage only when you have done the necessary work in the digitizing process.
8. Not Maintaining Your Embroidery Machine
When you are a professional embroiderer, you are running the embroidery shop round the clock. So there is huge burden on your embroidery machine and it might botch your cap embroidery job if you don’t pay enough attention on its maintenance. In order to continue making beautiful designs on caps, you should regularly check your machine and perform timely actions. Items like thread needles,bobbin case and rotary hook needs to be checked on weekly basis and should be changed if they are not working properly. In addition, you need to oil your machine regularly tolubricate its parts.Inspecting your embroidery machine is essential to keep it in working condition so that it keeps producing crispy designs on caps. Embroidering on a cap is one of the most challenging jobs for professional embroiderers. By avoiding the aforementioned mistakes, you can increase your chances of getting a perfect embroidery design on a cap.