6 Panel Caps vs. 5 Panel Caps: What’s The Difference?

When it comes to six-panel caps vs. five-panel caps, is there a difference? When should you buy what? Find out in this article the difference between six-panel and five-panel caps. This article will help you to decide when to purchase one over the other.


What Are Six-Panel Caps?

Six-panel caps are headwear types with six panels instead of the traditional five. They are often made from a stiffer fabric such as canvas, twill, or corduroy and have a visor to help keep the sun out of your eyes. Many people choose six-panel caps because they feel more comfortable than five-panel caps, and they also tend to stay on your head better when you are active.


Some embroidery experts do not like six-panel caps because they have a center seam. The seam area is much thicker and more complex. It is challenging to embroider the seam area. There is a tiny space between the two panels; stitches sink in this line, and the embroidery looks not so good. The biggest challenge is making small letters on the seam area.


If you want to put a logo with small details and letters on a six-panel cap, embroidery experts suggest using an embroidered patch instead of direct embroidery. Those patches are made on a flat fabric; your embroiderer must be able to put tiny letters without any trouble.


What Are Five-Panel Caps?

A five-panel cap is a baseball cap with five panels instead of the traditional six. The bill is also shorter and often curved. Five-panel caps are seen as more modern and stylish than their six-panel counterparts, which are considered more traditional and classic.


So, what are the benefits of a five-panel cap? First, they tend to be more comfortable because there’s less material on your head. They’re also lighter in weight, making them ideal for summertime wear. Additionally, many people feel that five-panel caps provide a better fit because they conform to the head more easily.


A five-panel is definitely the way to go if you’re looking for a trendy, stylish baseball cap. But if you prefer the classic look of a six-panel baseball cap, that’s perfectly fine too!


When Should You Buy A Six-Panel Cap, And When A Five-Panel Cap?

When it comes to purchasing a panel cap, the decision ultimately comes down to personal preference. That said, some general guidelines can be followed to ensure you make the best decision for your needs. If you’re looking for a cap that will provide maximum sun protection, then a six-panel cap is the way to go. On the other hand, a five-panel cap may be a better choice if you’re looking for a more breathable option. Ultimately, it’s up to you to decide which style best suits your needs.



If you’re looking for a new baseball cap, you may wonder what the difference is between six-panel caps and five-panel caps. While the answer may seem trivial, there is a big difference between the two styles of hats. Six-panel caps are more structured and support your head, while five-panel caps are more relaxed and allow better ventilation. Ultimately, the choice of style comes down to personal preference. Do you prefer a more comfortable fit or a more structured look? Let us know in the comments below!

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